Calorex AW631 Installationshandbuch

Page 1Owner InstallationManual forAW631, 831, 1231, 1531AIR/WATER HEAT PUMPS(SD526750 Issue 10)04/11/08

Page 8h. When the pipework installation is complete the pool pump should be switched on and the system tested forleaks. Also check the filter gauge to

Page 9KEY ISOLATION VALVE BREAKABLE COUPLING NON RETURN VALVE THR

Page 10=I6 MINSI=D436856 ISS 1=0=0=I6 MINSI=FLOW LAMP ILLUMINATED,ADEQUATE FLOWFLOW LAMP NOTILLUMINATED,INADEQUATE FLOWPOOL/SPAPUMPFILTERWATER HEATING

Page 115. ELECTRICAL (MACHINE WIRING AND SUPPLY).SEE FIGURES 5,6,7 AND 8 FOR PREFERRED METHODUse of the Calorex Energy Management Controller will enab

Page 12ELECTRIC BOX ACCESSREMOVE THE 6 SCREWS FROMTOP COVER AND LIFT OFFN L WATER PRESSURESWITCHSOFT STARTKITFAN LFAN NENERGY MANAGEMENTCONTROLLERWATE

Page 13RECOMMENDED ELECTRICAL INSTALLATION FOR CALOREX HEAT PUMP (1Ø or 3Ø)WITH SINGLE PHASE WATER PUMP LARGER THAN ¾ H.P. ANDENERGY MANAGEMENT CONTRO

Page 14RECOMMENDED ELECTRICAL INSTALLATION FOR CALOREX HEAT PUMP (1Ø or 3Ø)WITH THREE PHASE WATER PUMP AND ENERGY MANAGEMENT CONTROLLERL N 5 6 9 10 SO

Page 15RECOMMENDED ELECTRICAL INSTALLATION FOR CALOREX HEAT PUMP (1Ø or 3Ø)L1 L2 L3 N 5 6 9 10 SOFT START INTERLOCK CALOREX HEAT PUMP THREE PHASE L N

Page 16L1 L2 L3 N 5 6 9 10 SOFT START INTERLOCK CALOREX HEAT PUMP THREE PHASE L1 N 5 6 9 10 SOFT START INTERLOCK CALOREX HEAT PUMP SINGLE PHASE L1 L2

Page 17AW631, 831, 1231 AL SINGLE PHASE (230V ~ 1 N 50Hz)AW 631, 831, 1231 1531BL THREE PHASE ( 400V ~ 3 N 50Hz)LIVE NEUTRAL WATER FLOW SWITCH87COMP

Page 18AW631, 831, 1231 ALY SINGLE PHASE (230V ~ 1 N 50Hz)AW 631, 831, 1231 1531BLY THREE PHASE ( 400V ~ 3 N 50Hz)LIVE DEFROST CONTROL STAT 1 4 2 3 NE

Page 19UPCONTROLS AND INDICATION LAMPSTHERMOSTATAdjustable digital thermostat, controls pool water temperature at the required level.Press and release

Page 20HEAT PUMP MALFUNCTIONWARNING: Isolate machine electrically before entering machine or removing panels.The user check list should be carried out

Page 21For Accurate Application Sizing Consult CALOREX Heat Pumps Ltd.NOTES:-1) Weight and dimensions nett2) Performance design Iimitations Ambient

Page 22HEAT PUMPS FOR OUTDOOR POOLSREVERSE CYCLE DEFROST (ALY, BLY)MODEL Units AW631 AW831 AW1231 AW1531HEAT TO POOL WATERAMBIENT 10°C, WATER 24°C :-

Page 23INSTALLATION DRAWINGS1025.001245.00603.00954.00DIA 472.00AIR ONAIR OFF485.00719.00184.00479.00110.00350.00400.00WATEROUTWATERINCONDENSATEMAINS

Page 241025.001245.00603.00954.00DIA 472.00AIR ONAIR OFF485.00719.00184.00479.00110.00350.00400.00WATEROUTWATERINCONDENSATEMAINS IN POSITIONCONSOLE4 H

Page 251025.001345.001028.89558.90472.00AIR ONAIR OFFALTERNATIVE MAINS IN POSITION65.0095.00820.00762.00553.004 HOLES DIA 8.6 TO SECURE MACHINE TO TH

Page 26CONDENSATE4 HOLES DIA 8.6 TO SECURE MACHINE TO THE GROUND240.00**30.00450.00880.00**1033.00567.00DIA 472.001115.001345.00ALTERNATIVE MAINS IN

Page 27WINTERISING PROCEDUREALL MODELSObjectiveTo provide frost protectionTo eliminate corrosion problemsTo inhibit electrical components1. Switch off

Page 2ContentsAIR/WATER HEAT PUMPS FOR SWIMMING POOLS ... 3HOW THE HE

Page 28START UP PROCEDURE AFTER WINTERISATION1. Replace covers (if not fitted).2. Remove front grille .Using a soft brush clean finned surfaces of hea

Page 29WARRANTY CONDITIONS.The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd. No claims will be accepted if : -1. The hea

Page 30IF IN ANY DOUBT PLEASE ASKNote:- The Reply Paid Warranty Registration Card must be returned, to ensure that the correct warranty is given.If yo

Page 3AIR/WATER HEAT PUMPS FOR SWIMMING POOLSMODELS AW631, 831,1231, 1531The Calorex ‘31’ range of air/water heat pumps is for swimming pool applicati

Page 4HOW THE HEAT PUMP WORKSThe CALOREX Swimming Pool Heat Pump provides thermodynamic heating by means of a vapourcompression cycle (similar to that

Page 5INSTALLATION1. SITINGa Ensure heat pump on site is as ordered, i.e. model, electrical supply and factory fitted options.b Inspect unit for damag

Page 62. AIR FLOWDue consideration must be given to air flow, i.e. do not obstruct inlet or outlet and ensure discharge air cannotre-circulate to inle

Page 7THIS TYPE OF INSTALLATIONSHOULD BE AVOIDED INCORRECT DRAINAGEFOR CONDENSATECORRECT DRAINAGEFOR CONDENSATEELBOW'U' TRAPADEQUATE FALLFIG